Industrial AI that survives the shop floor.
We build, staff, and advise across discrete and process manufacturing, logistics, and supply-chain operators, engineered for OT/IT realities, edge constraints, and decisioning that compounds throughput.
OT, IT, and AI that meet on the shop floor.
Industrial protocols, edge platforms, and supply-chain decisioning tools we ship into discrete and process manufacturing. ISA-95 awareness baked in.
AWS IoT Greengrass
Azure IoT Edge
NVIDIA Jetson
KubeEdge
PyTorch Edge
ONNX Runtime
SAP S/4HANA
Oracle NetSuite
Microsoft DynamicsThe shop floor doesn't care about your cloud diagram.
Most industrial AI projects fail at the OT/IT seam, the model trains on clean data extracts but doesn't survive the real PLC, MES, ERP, WMS, or TMS environment it has to live inside. Xperion's industrial engagements start from the asset, the process, and the integration constraint backwards.
- OT/IT integration-fluentNative fluency with MES, ERP, WMS, TMS, SCADA, historians (PI, Ignition), and the OPC UA / MQTT layer between them.
- Edge-to-cloud architectureDesigns that run inference at the line where latency or air-gap matters, and in cloud where economies and observability matter.
- Procurement-aware deliveryCapex framing, TCO modelling, vendor-management language. We speak the language of operations, supply-chain leadership, and IT procurement.
- Operator-first UXTools designed for gloves, glare, low bandwidth, and shift changes, not the conference-room demo.
Where we ship today.
Production engagements span discrete and process manufacturing, distribution, and last-mile logistics, engineered for the integration and reliability realities of each.
Predictive maintenance & anomaly detection
Time-series and vibration models for rotating equipment, batch process anomalies, and energy consumption, paired with the CMMS workflow that closes the loop with maintenance.
Computer-vision QA
Edge-deployed vision for surface-defect detection, packaging integrity, and visual assembly QA, integrated with MES so reject reasons land in the right system.
Demand forecasting & S&OP support
Hierarchical and event-aware forecasting tied to S&OP cycles and ERP, promotion, weather, and exogenous-event awareness, not just trend extrapolation.
Dispatch & route optimisation
Constraint-aware dispatch, dynamic routing, and load planning integrated with TMS / WMS. Real driver and yard constraints baked in, not assumed away.
Supplier discovery & risk AI
RAG-driven supplier discovery, risk and concentration screening, contract intelligence, and SKU rationalisation copilots for indirect procurement teams.
Operator copilots & SOP assist
Voice and tablet copilots for line operators, SOP lookup, troubleshooting trees, changeover guidance, integrated with the historian and MES.
Five integrated practices, tuned for industrial reality.
Each practice ships with industrial domain awareness, engineers fluent with OT systems, designers who've shadowed shifts, consultants who speak in capex.
Resource Augmentation
Industrial software, IoT data engineers, OT-integration engineers, operations-aware product.
AI Solutions
Predictive maintenance, vision QA, forecasting, dispatch optimisation, edge-to-cloud.
Technology Consulting
Digital twin strategy, OT/IT architecture, AI readiness, plant-floor operating model.
Marketing
Channel & distributor marketing, B2B industrial demand, technical content, ABM into operations.
Design & UX
Operator interfaces, plant-floor tablets, supply-chain dashboards, industrial brand systems.
The roles we staff most.
Senior specialists with industrial-software, OT/IT, and supply-chain operating experience.
Operational metrics, not slide metrics.
Throughput, yield, OTIF, and unplanned downtime, the measures operations teams actually live by. Every programme starts by baselining them, because targets only mean something against your numbers.
Where manufacturing overlaps.
Industrial clients often touch finance, retail, and SaaS markets.
Have an industrial AI use case in mind?
One scoping call, operations, IT, and procurement welcome at the same table. We come back with a costed plan within 48 hours, including the integration and TCO view.